Camlock (electrical)

Cam-locks
Cam-lock prior to use
Cam-lock prior to use
Cam-lock in use
Cam-lock in use

A camlock is an interchangeable electrical connector often used in temporary electrical power production and distribution.[1] The most common form is the 16 series, rated at 400 amperes with 105 °C terminations. Also in common use is the 15 series (mini-cam), rated at 150 amperes. A larger version is made denoted as the 17 series with ratings up to 760 A. A ball nose version and a longer nose standard version exist-the latter is the most common. Another version is the Posi-lok which has controlled interconnection sequencing to a panel and a shrouded connector body.The early version original connector was hot-vulcanized to the cable body;later versions use dimensional pressure to exclude foreign material from the connector pin area;the tail of the connector insulator body is trimmable to fit the cable outer diameter.

They are generally used where more than 50 A is required or 3 phase temporary connections are needed, and to connect large generators or building disconnects to distribution panels,or for test connections to load bank equipment for generator load certification; special events and the interconnection of entertainment lighting and sound equipment to power sources. They are usually found only in professional environments,where connections are performed by qualified personnel.[2]

The colors correspond to the different functions of the terminals. Extra caution should be used to verify correct phase in relation to color coordination with foreign companies and equipment in traveling productions. The common American colors are:

120/208-volt wye and 240-volt delta
Colour Use
Green Equipment grounding conductor
White Neutral (grounded conductor)
Black Ø 1
Red Ø 2
Blue Ø 3
277/480-volt wye or 480-volt delta
Colour Use
Green Equipment grounding conductor
White Neutral (grounded conductor, if used)
Brown Ø 1
Orange Ø 2
Yellow Ø 3

It is very often assumed that these colors are dictated by the National Electric Code (NEC), however they are not. The NEC only requires that green must only be used for the equipment grounding conductor (NEC Article 250.119) and only white or grey for the neutral (grounded) conductor (NEC Article 200.6). These colors may not be used for any other purpose, nor may their purpose use a different color. No other colors are specified by the NEC for general power distribution.

The UK system uses the following colour codes: (as the use of Camlocks has been declining, it is very unlikely to find any matching the new colour codes)

UK Camlock colour codes
Colour Use
Old New
Green Green Earth
Black Blue Neutral
Red Brown L1
Yellow Black L2
Blue Grey L3

Extra care should be taken when connecting together systems using old and new colour codes, especially as black was originally used to indicate neutral and is now a phase colour, and blue which used to denote a phase is used to denote neutral.

References

  1. "Cam Locks Explained". www.ecpowersystems.com. East Coast Power Services. 15 November 2013. Retrieved 23 November 2016.
  2. Live Performance Electrical Certificate - Actsafe, p20-22

See also


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